Zaun has celebrated its 20th anniversary in November being at the leanest, greenest and keenest point in its history.
The high security and perimeter systems steel fencing manufacturer has reached its china anniversary in rude health after bold investment decisions and innovations that sometimes ran against the grain.
Growth through innovation, investment and strong customer relationship
Shrewd management, key contracts, clients and collaborators, and a relentless focus on the customer, have enabled Zaun to grow year on year since launching into the UK fencing market in November 1996.
Co-founder and director Alastair Henman says: 'Trading conditions have been tough for a fair proportion of those 20 years, so we have had to innovate, invest and add more value to keep ahead and busy.’
'Our ongoing investment in people, equipment and relationships, has ensured we have the most modern machinery and production software. This reduces wastage and speeds up production times, giving us the edge over the competition.’
'And contractors have witnessed the change in emphasis and our commitment to customer care and strengthening relationships and are consequently collaborating on more projects with us.'
From small business to multi-million pound facility
The business began small in Rupert Street in Birmingham, importing mesh from Germany.
But a lack of space, along with the lure of greater support from Wolverhampton Metropolitan Borough Council, tempted Zaun to its current five-acre site on Steel Drive to the north side of the city. This was around the time when the dot com bubble burst, sending shock waves through other sectors of the investment community.
Next followed investments, in the depths of the post-credit crunch slump, in the 44,000 sq ft multi-million pound Paul Holloway Manufacturing Facility. The facility houses the world’s largest mesh weaving machine, which produces ArmaWeave, Zaun's most intruder resistant product for the high security market.
Modern machinery and qualified staff
The past year has seen Zaun buy a new tube laser cutter and a further mesh welding line, while automation of other key processes has been implemented to further enhance manufacturing capabilities and capacity, and cut out waste.
Additional bailers and squashers have boosted recycling, while a new forklift truck has improved materials handling.
Training for shop floor staff has seen new welding qualifications for CE marking and Security Rated product manufacture.
New 3D design software is replacing 2D throughout the business, giving customers clearer representations of designs, minimising errors and improving efficiency.
The new production equipment, coupled with the process engineering brilliance of accomplished engineer Roberto Garziera, have helped make Zaun the leanest manufacturer in the perimeter systems market.
Roberto Garziera has streamlined a series of processes and improved productivity and efficiencies in production. In recognition, he has been elevated to the Zaun board as technical director, together with promotions for Chris Rowen to operations director and Chris Plimley to sales and marketing director.
Zaun keeps ahead of the curve
Henman concludes: 'The political, economic, technological and social environments have changed beyond recognition in those 20 years, but we have invested in the belief we could produce innovative products our customers would want, and it's kept us ahead of the curve.'
